Screen Printing vs Direct to Garment Digital Printing

 

We constantly get inquiries asking what the difference is between screen printing and digital t-shirt printing. So we put together a short video to explain the differences between the two methods.

 

 

If you would like to see a video of the digital t-shirt printer in action just check out this post

This video talks about the differences between screen printing and direct to garment digital t-shirt printing. Screen printing is the industry standard method of the two and was invented by the Chinese. It is applied by creating a stenciled design on a mesh screen, which is then placed on top of the shirt.  The ink for the design (either water-based or plastisol) is pushed through using a squegee. Ink used are either water-based or plastisol inks. Plastisol is the current standard in the shirt printing industry.

Direct-to-garment digital printing or DTG is a new innovation in textile printing. It makes use of a customized inkjet printer and specially formulated inks. A special white ink has also been created for textile inkjet printers, which is useful for dark-colored shirts. The white ink is used as a base on which other colors are layered to create the desired effect.

Screen printed shirts are best known for their long life and the variety of designs and inks that can be used. The printed design is expected to last as long as the shirt itself.  Moreover, it is the only quality option for retail purchases, like the ones you find at the department store. However, screen printing also has higher entry level cost because the screens have to be set up first. Longer runs decrese the price though.

Digital printing is your best option if you’re thinking of having only a few shirts designed for a special occasion or as a gift or when you are using a high-color or photographic design. However, the quality of digitally printed designs is not as good as screen printed ones, and the ink tends to fade over the life of the garment. It is best for short runs only and not for larger batches.

So how do you choose which printing method to have? Think about what you need, what you envision the shirt to be like and how you’re going to use it. Keep an eye out for online cowboys who offer only digital t-shirt printing, when in fact you may be better off with a screen-printed design. Know what you want and ask for the best method to use based on your needs and your design.

 

Tags: , , ,

Leave a Reply

Customer Feedback

They came out great!

"Hi Joel, Thanks a lot for the t-shirts and singlets, they came out great!"

Brendan

More testimonials »

PSI Screenprinting Guarantee

We understand that ordering online can sometimes be a little daunting. Especially when you can’t see a finished product before you purchase.

Our aim is to take all the risk off you and onto ourselves so we can make it an easy decision for you to use us for your t-shirt printing.

This is our rock solid guarantee…

“If we supply you work that is anything other than the proof you approve then we will replace it at our own expense”

So let us take all the risk to show you how easy it is to do business with us.

FAQS

Can you print special inks ie Puffs, Foils etc?

Yes we can. Just let us know what you are after and we will make sure you get the results you want.

Is there a minimum order?

We have no minimum. We are happy to supply one off tees. You must understand they will be priced accordingly though. We will screenprint a single colour on to a tee but when it comes to multi colours on one off tees it is far more cost effective for the customer to use digital processes.
More FAQs

Get in contact with us now!

We would love to talk with you and tailor a quote to your specific needs.

You can do that in 3 ways…

Online
Complete our online quoting form

Contact Us
Shoot us an email with all the details of the job and we’ll get back to you with a quote

Call us
Phone 1300 853 474 Call us and have a chat and we can work out the best solution for your needs